Andrew Johnson|

10 Forklift Safety Tips for an Injury-Free Workspace

Forklifts are used in various industries for many different tasks. While these machines are useful in many ways, they’re also dangerous if not maintained and used safely.

As a company owner, supervisor, or forklift operator, it’s imperative to have a clear idea of safety rules and procedures. Here are 10 forklift safety tips to keep in mind:

  • Get Forklift Certification
  • Know the Forklift Class
  • Inspect the Equipment Daily
  • Maintain 360° Visibility
  • Implement a Floor Marking System
  • Maintain Equipment Capacity
  • Never Carry Extra People
  • Ensure Loads are Stable and Secure
  • Move at the Appropriate Speed
  • Avoid Hazardous Areas of the Equipment

Main Causes of Forklift Accidents

Knowledge of forklift safety rules will go a long way in keeping you and your co-workers safe. However, you don’t want to stop there. You should also learn more about the primary causes of forklift accidents. These include the following:

  • Driver error, such as driving too fast
  • Poor training
  • Improper maintenance, such as forgetting to maintain proper oil levels
  • Overcapacity, such as picking up a load that is too heavy
  • Accidentally driving off a dock or other elevated platform
  • Using a forklift for the wrong type of job

Follow These Forklift Safety Tips

The following forklift safety procedures and rules will give you peace of mind when using this equipment. 

1. Get a Forklift Certification

Many forklift accidents are a result of poor training. The best way to combat this is for everyone who is operating a forklift to get certified. 

Only people who have been trained and licensed by the Occupational Safety and Health Administration (OSHA) standards should operate a forklift.  

Furthermore, employers should test employee performance every year and add training programs as necessary. 

2. Know the Forklift Class

It’s easy to believe that all forklifts are the same, but that’s not the case. There are many types of forklifts and classifications. Each type has its own regulations in regards to capacity, weight limit, speed, usage, and structure.

When you know the forklift class, you also know what the machine is capable of doing. This helps protect against an accident that could have been easily avoided. 

3. Inspect the Equipment Daily

It’s not a waste of time. Instead, inspecting forklifts daily is necessary to ensure safe use.

Daily checks are meant to pinpoint any defects or damage. If anything is found, the machine should be put aside until it’s repaired. A good inspection includes:

  • Testing all operating controls
  • Checking for leaks
  • Examining fluid levels
  • Examining tires
  • Inspecting the overhead guard and forks for damage

With a checklist in hand, you can efficiently move through the inspection with safety in mind. 

4. Maintain 360° Visibility

You must have a clear view of everything that’s happening around you. Some tips for ensuring that this happens include:

  • Use rear-view mirrors to enhance visibility
  • Make eye contact with anyone who is in close proximity to where you’re working
  • Keep your eyes focused on the direction of travel
  • Use headlights when working in low-light areas and/or to make your machine more visible 

5. Implement a Floor Marking System

A well-defined floor marking system increases operator and worker safety. This is one of the most important forklift safety tips, as it makes note of physical hazards while also providing pedestrians with guidance on where they should and shouldn’t work.

6. Maintain Equipment Capacity

Every forklift has a capacity that must be followed. If you attempt to haul weight in excess of the counterweight, it can cause the rear wheels to lift off the ground and the machine to tip. Should this happen, personal injury and damage to the forklift are likely. 

7. Never Carry Extra People

A forklift is meant to carry one person unless there’s a second seat available. It’s not designed to carry people in the same manner as loads. 

If you need to lift a person, there are other types of machines — such as lifts — that allow you to do so safely. 

8. Ensure Loads are Stable and Secure

Safely traveling with a load starts with ensuring that it’s stable and secure. Without the necessary stability, there’s a greater chance of the load falling, which puts you and others at risk of injury. 

9. Move at the Appropriate Speed

Even when you’re in a hurry, you must operate your forklift within the designated speed limits. It’s always best to err on the side of caution as far as your speed is concerned. 

Note: Slow down before turning or changing directions to prevent tipping. 

10. Avoid Hazardous Areas of the Equipment

A forklift is meant to make your life easier, but that doesn’t mean you can do whatever you want. There are hazardous areas of the equipment that you and others should avoid.

For example: 

  • Don’t walk or stand under a lifted load
  • Keep hands, feet, and all other objects away from the forklift mast
  • Use attachments are recommended by the manufacturer

This all comes back to understanding your forklift, including what it is and isn’t capable of. This knowledge will help you avoid hazardous areas that could cause injury. 

Final Thoughts

If you have to ask yourself “how to drive a forklift safely” it’s best for you to leave the operation to another person.

Forklift safety is nothing to take lightly, as even a minor mistake can result in serious injury or death. 

With the forklift safety procedures above guiding you, it’s easier to feel confident in your ability to safely use this piece of machinery.

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